Celeros Flow Technology injects new life into 40 12 months outdated SAGD pump to increase heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years old and had been topic to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive strain, excessive temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to boost extraction on this challenge, the customer wanted to extend water temperatures from 90° C to 140° C. However, there were เพรสเชอร์เกจไฮดรอลิค that the prevailing pump could not be in a position to deliver this requirement. Nozzle masses have been a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular provider of some 20 years, for assistance.
Mather & Platt is one of a number of heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing field and affected operational effectivity. There had additionally been no maintenance interventions for many years – however the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the unique pump that it had continued to function in such harsh circumstances and with no regular maintenance over such an extended time frame. More importantly, it gave us confidence that a thorough overhaul may achieve the desired improvement in performance, saving the shopper the fee and misplaced production time that can be related to sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite factor evaluation was undertaken to confirm that the nozzle hundreds would stand up to the desired temperature improve. As a result, the pump is now capable of delivering steam on the larger temperatures required. The seal upgrades guarantee it meets the newest specs.
Concludes Mike Golds: “We are actually happy with the outcome of the SAGD pump improve. It has not solely achieved the specified production improve for the customer, but additionally provided a more sustainable and cost-effective resolution than total pump alternative. Using trendy engineering and evaluation, we have been in a position to give the present pump a model new lease of life and guarantee it will proceed to carry out well for so much of extra years.”
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